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Wire Size Calculator
Find the minimum conductor size for a load based on ampacity, temperature, bundling and distance.
Minimum conductor size
8 AWGcopper
- Design currentLoad as entered
- 50.0 A
- Overcurrent deviceNext standard size, NEC 240.6(A)
- 50 A
- Voltage drop at this size5.8 V lost over 75 ft
- 2.43%
- Derating appliedAmbient 100% × bundling 100%
- 100%
Ampacity governs this size
| Size | Table ampacity | After derating | Voltage drop | Status |
|---|---|---|---|---|
| 14 AWG | 20 A | 20.0 A | 9.81% | Ampacity short |
| 12 AWG | 25 A | 25.0 A | 6.19% | Ampacity short |
| 10 AWG | 35 A | 35.0 A | 3.88% | Ampacity short |
| 8 AWG | 50 A | 50.0 A | 2.43% | Compliant |
| 6 AWG | 65 A | 65.0 A | 1.53% | Compliant |
| 4 AWG | 85 A | 85.0 A | 0.96% | Compliant |
| 3 AWG | 100 A | 100.0 A | 0.77% | Compliant |
| 2 AWG | 115 A | 115.0 A | 0.61% | Compliant |
| 1 AWG | 130 A | 130.0 A | 0.48% | Compliant |
| 1/0 AWG | 150 A | 150.0 A | 0.38% | Compliant |
| 2/0 AWG | 175 A | 175.0 A | 0.30% | Compliant |
| 3/0 AWG | 200 A | 200.0 A | 0.24% | Compliant |
| 4/0 AWG | 230 A | 230.0 A | 0.19% | Compliant |
| 250 AWG | 255 A | 255.0 A | 0.16% | Compliant |
NEC Table 310.16 ampacity quick reference
Not more than three current-carrying conductors in a raceway, 30°C ambient. Termination and derating may require a larger size — use the calculator above for your run.
| AWG/kcmil | Cu 60°C | Cu 75°C | Al 60°C | Al 75°C |
|---|---|---|---|---|
| 14 | 15 A | 20 A | — | — |
| 12 | 20 A | 25 A | 15 A | 20 A |
| 10 | 30 A | 35 A | 25 A | 30 A |
| 8 | 40 A | 50 A | 35 A | 40 A |
| 6 | 55 A | 65 A | 40 A | 50 A |
| 4 | 70 A | 85 A | 55 A | 65 A |
| 3 | 85 A | 100 A | 65 A | 75 A |
| 2 | 95 A | 115 A | 75 A | 90 A |
| 1 | 110 A | 130 A | 85 A | 100 A |
| 1/0 | 125 A | 150 A | 100 A | 120 A |
| 2/0 | 145 A | 175 A | 115 A | 135 A |
| 3/0 | 165 A | 200 A | 130 A | 155 A |
| 4/0 | 195 A | 230 A | 150 A | 180 A |
Source: NEC Table 310.16 (copper and aluminum). Termination limits per NEC 110.14(C) may require sizing from the 60°C column.
Quick answer
For a typical 50-amp branch circuit with 60°C terminations, 6 AWG copper is the common minimum for short runs; a 100-amp subpanel feeder usually needs 3 AWG copper or 1 AWG aluminum for ampacity, and longer runs may require a larger size for voltage drop. Conductor size must satisfy table ampacity after temperature and bundling adjustments, termination limits (often 60°C on breakers 100A and under), and a voltage-drop check — the largest size required wins. Use the calculator below with your load amps, length, and installation details; verify against locally adopted NEC and equipment listings before installing.
What this assumes
- Ampacity values come from NEC Table 310.16 for not more than three current-carrying conductors in a raceway, at 30°C ambient.
- Temperature correction uses NEC Table 310.15(B)(1); bundling adjustment uses Table 310.15(C)(1).
- Termination temperature is limited to 60°C for circuits of 100A or less unless equipment is listed for 75°C, per NEC 110.14(C).
Important
This is a planning aid, not a design. Conductor sizing depends on the installation method, the specific equipment listing and locally adopted amendments. A licensed electrician must verify any installed circuit.
Understanding the result
Three constraints, not one
A conductor has to satisfy three separate limits at once: the table ampacity after correction and adjustment, the temperature rating of the terminations at both ends, and an acceptable voltage drop over the run. The governing size is whichever of the three is largest — which is why a short 50A run and a 200-foot 50A run need different wire.
Why terminations often decide the answer
NEC 110.14(C) limits you to the lowest temperature rating in the circuit. Most breakers and equipment 100A and under are listed for 60°C terminations, so even though a 90°C conductor has higher table ampacity, you must size from the 60°C column. The 90°C column is used only as the starting point for derating.
Copper versus aluminum
Aluminum carries roughly 61% of copper's conductivity, so an aluminum conductor is typically two AWG sizes larger for the same ampacity. It costs substantially less on large feeders, which is why service entrance and feeder conductors are commonly aluminum while branch circuits are copper.
Continuous loads change breaker sizing
A load running 3 hours or more is continuous and limited to 80% of breaker rating. A 50-amp continuous load needs a 70-amp breaker and wire sized for 70 amps — not 50. EV chargers, water heaters, and heat strips are common continuous loads that push wire size beyond what the nameplate amperage suggests.
Common questions
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